"Scheduled processes for low-acid foods shall be established
by qualified
persons having expert knowledge of thermal processing requirements
for low-acid foods in hermetically sealed containers and having adequate
facilities for making such determinations. The type, range, and combination
of variations encountered in commercial production shall be adequately
provided for in establishing the scheduled process. Critical factors,
e.g. minimum head space,consistency, maximum fill-in or drained weight,
water activity (a w) , etc.that may affect the scheduled process, shall
be specified in the scheduled process. Acceptable scientific methods
of establishing heat sterilization processes shall include, when necessary,
but shall not be limited to,microbial thermal death time data, and
inoculated packs.
Calculation shall be performed according to procedures recognized by competent
processing authorities. If incubation tests are necessary
for process confirmation,they shall include containers from test
trials and from actual commercial production runs during the periods
of instituting the process. The incubation tests for confirmation
of the scheduled processes should include the containers from the
test trials and a number of containers from each of the four or more
actual commercial production runs. The number of containers from
actual commercial production runs should be determined on the basis
of recognized scientific methods to be of a size sufficient to ensure
the adequacy of the process. Complete records covering all aspects
of the establishment of the process and associated incubation tests
shall be prepared and shall be permanently retained by the person
or organization making the determination." (Our
emphasis.)